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We did it by creating planes to cut from for every angle. вЂњWe could put this part in a vise with four or five different operations, but we wanted to see how we could do it on one operation in the fourth axis.

Using MastercamвЂ™s Transform feature, Zheng was able to take existing toolpaths and translate, rotate, or mirror them to machine multiple parts (or holes) that were exactly alike. An early project involved a part design with features that were in a radial pattern that required four-axis machining. Previously, four-axis positioning was programmed by hand. When Hollywood turned Zheng loose on the software, they learned more functions, enabling them to take on more complicated jobs using the four-axis machines. When the college senior started his internship, Jaktool was doing four-axis jobs that were ideal for surfacing. He prefers projects that are non-repetitive that challenge him to investigate MastercamвЂ™s many features.

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When in the shop, Zheng is dedicated full time to milling operations. And it doesnвЂ™t hurt that he really likes making chips. He continually explores different ways to program the toolpaths to push the machines to their maximum capabilities.

Kevin Zheng, who is an intern and electrical engineering major, is typical. While both play an important role in learning and appreciating manufacturing processes, an internвЂ™s true value as a future engineer is discovered when he becomes a problem-solver. Based on their strengths, interests, and willingness to put in time, interns are encouraged to go beyond button pushing and finishing tasks. Jaktool maintains a strong and rewarding internship program. Machining was done in one operation yielding a more accurate part. Intern Kevin Zheng is using MastercamвЂ™s Transform function to create planes to cut from for every angle of this perforated liner. However, by the second try, the team cut about 25% of the cycle time, followed by cutting 25% of the setup time. The first time a new feature was implemented, for example, it took roughly one and a half times what it normally took to program a part.

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The shop was a beta site for Mastercam 2017 where, through trial and error, employees were able to discover its new powerful programming functions. Because each person wears many hats, including running two machines simultaneously, we need to move product through the shop quickly and efficiently so that everyone can run their jobs,вЂќ said Hollywood.Д¬NC Software, through its reseller network, has been a valuable resource for training Jaktool employees who are largely self-taught through experience, Mastercam manuals, and forums that they attend. Each person has ownership of a part, following it through every manufacturing process-turning, honing, grinding, tapping, and everything else until the part is finished. All of the guys who are making the parts are the same guys programming the parts. The work is performed on two-axis CNC lathes, five-axis dual-spindle lathes, and three to five-axis mills.Д®very one of JaktoolвЂ™s 10 mechanical and electrical engineers is capable of bringing the parts from print to final product, according to Ryan Hollywood, manufacturing engineering manager, вЂњThis isnвЂ™t a typical job shop where we have two programmers and we hand the rest off to machine operators. In the machine shop, about 65вЂ“70% of their work is turning the balance is milling. Prototype volumes run from one to 5000 pieces, with the average being 50 pieces. Parts can be as small as 0.040вЂі (1-mm) rivets for an aerospace application or as large as 18вЂі (457 mm) in diameter for sub-surface applications. JaktoolвЂ™s team and president Jeff Kinsberg (center, foreground). About 50% of their work is for the military-supporting prototype weapon systems and ballistic hardware components for airborne, surface, and sub-surface applications. (Tolland, CT), Jaktool is able to save setup times and tooling costs, and reduce cycle times, while delivering exceptional customer service to a diverse cross section of industries.ДЄ high-precision prototype technology company, Jaktool specializes in analytical services, manufacturing process development, and prototype manufacturing for the defense, medical, laboratory, and industrial markets, working with just about every type of material from plastics to high-nickel alloys, titanium, and stainless steel.

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Using Mastercam CAD/CAM programming software from CNC Software Inc. At Jaktool LLC (Cranbury, NJ), a team of young inquisitive engineers is investing the time to explore the full potential of its manufacturing software and machines to take on the complex jobs no one else wants.